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Jack Irvine

Autoclave Technology Specialist


Summary of Experience


Thirty two years of experience in the minerals industry from grassroots exploration for mineral deposits through underground and open cast mine development and production and from metallurgical test work through design, construction, commissioning, start-up, and operation of process plants. Jack has conducted due diligence reviews of and produced economic feasibility studies for mineral projects from geological reserves through process suitability.


His recent emphasis has been in recovery of precious metals from heaps, oxide mill and pressure oxidation circuits; and base metals from high pressure acid leach and pressure oxidation circuits.


Operational experience has given him valuable insight into design requirements for complex plants including efficient maintenance and operational plant layout, HAZOP facilitation, commissioning and start-up sequences and schedules, and training requirements for management, operator, and maintenance staff.


Relevant Experience


Samuel Engineering, POX Trade-off Study.


Kinross Gold, Peer Review of POX Pre Feasibility Study.


Oceana Gold Ltd, Macraes, Project Manager for POX autoclave service course brick reline.


Samuel Engineering, POX circuit design review.


Ravensthorpe Nickel Project, PAL operator training program.


Ravensthorpe Nickel Project, PAL Commissioning Superintendent for commissioning and start-up of two Pressure Acid Leach circuits.


Ramu Nickel Project, Project/Technical Manager for the HPAL Area Basic Engineering Project.


Tati Activox Project, Technical Advisor for the Tati Copper/Nickel Activox Leach Area EPCM Project.


Falconbridge Ltd, Commissioning and Start-up support for expansion of the CCR Refinery using POX/HPAL technology.


Kennecott Utah Copper, Process Manager for KUCC on a Pre-feasibility Study of a proprietary POX process.


Falconbridge Ltd, Operational evaluation and Engineering support for expansion of the CCR Refinery using POX/HPAL technology.


Dundee Resources, Design, CAPEX, and OPEX for an Eastern European Cu/Au concentrate POX plant Definitive Feasibility Study.


C.V.R.D., Engineering support for Australian and Brasilian Joint Venture on a large Nickel Laterite HPAL project’s Definitive Feasibility Study.


Ararat Gold Resources Group, Design, CAPEX, and OPEX for a Middle Eastern gold concentrate POX plant Feasibility Study.


GRD Macraes, Project Manager for POX autoclave service course brick reline.


INCO Ltd, Goro Nickel Operations, P&ID review with Hatch Associates.


INCO Ltd, Goro Nickel Operations, Valve Mechanical Development Program Benchmarking Report with Hatch Associates.


Bulong Nickel Operations, Kalgoorlie, W.A., Shutdown supervision and conducted a training program for Control Room Operators and Shift Supervisors.


Phelps Dodge Sierrita, Arizona, Commissioning Leadership, Start-up and Operational Assistance for the POX batch autoclave on two different occasions for two different commodity minerals requiring different operating conditions.


Phelps Dodge Sierrita, Arizona, Pressure Oxidation laboratory & test program design and implementation, Pressure Oxidation Autoclave safety training for Phelps Dodge Sierrita personnel.


Bulong Nickel Operations, Kalgoorlie, W.A., Recommissioning Manager after long-term maintenance shutdown.


Anaconda Nickel Operations, Expert Witness for high pressure acid leach flash let-down vessel litigation.


Bulong Nickel Operations, Kalgoorlie, W.A., High Pressure Acid Leach area operation and maintenance audit.


Black Range Minerals NL Syerston Project, Test work assistance and project review.


Cotter Corp., Process review, Commissioning Leadership, Start-up and Operational Assistance at the Canon City, Colorado UO2 Mill.


SNC-Lavalin Constructors and Engineers, Manager of Autoclave Technology, Commissioning Manager for the Pressure Acid Leach Area and the Cobalt Sulfide Pressure Oxidation autoclave for the Bulong Nickel Project in Western Australia.


Anaconda Nickel Operations, Led Design, Construction, Commissioning and Start-up of Murrin Murrin Pressure Acid Leach area flash vessel retrofit.


Preston Resources, Conducted the technical review of Marlborough Project autoclave area equipment.


SNC-Lavalin Constructors and Engineers, Managed Autoclave Technology Group working on numerous Scoping, Prefeasibility, Feasibility and Pilot Plant projects.


Preston Resource, Senior Process Engineer involved in the Feasibility Study for Marlborough Nickel Project in Queensland, Australia concentrating on the pressure leach area including establishing and assisting in the pilot plant test work.

 

Aberfoyle Resources, Established pilot plant program and developed detail design for pressure oxidation circuit for Gunpowder Copper Expansion Project in Queensland, Australia. Conducted technical review of final design prior to construction start.


Resolute Resources, Process Engineer involved in design review and input on the Pressure Leach area and design of the Cobalt Sulfide Pressure Oxidation for Bulong Nickel Laterite Project in Western Australia.


Stillwater Mining Co., Process Engineer involved in the design, construction, and commissioning of a PGM/Base Metal Refinery in North America utilizing Pressure Oxidation technology.


Barrick Gold, Autoclave General Supervisor for four years handling daily operational and maintenance priorities for the world's largest pressure oxidation gold facility.


Barrick Gold, Participated in design, construction, commissioning, start-up and operator training of six horizontal autoclaves operating at 420 psi and 4200F, and all ancillary equipment including water treatment plants, steam generators, thickeners, lime slackers, etc., that were designed for a total 16,500 tpd throughput controlled by a Bailey Network 90 DCS from three control rooms.



Career History


1999 – Present ABI Consultants, Senior Partner


1998 – 1999 SNC-Lavalin Constructors and Engineers, Manager of Autoclave Technology Group


1995 – 1998 Bateman Engineering, Senior Process Engineer


1990 – 1995 Barrick Gold, Autoclave General Supervisor


1989 – 1990 Barrick Gold, Autoclave Metallurgist


1988 – 1989 Barrick Gold, Project Metallurgist, Metallurgical Technician, Exploration Geologist


1978 – 1988 Geologist for various North American mining and exploration companies


Education


B.A. Geology, Western State College of Colorado - 1978

B.A. Secondary Education (Math/Science), Western State College of Colorado – 1988


Languages


English

 

 

 

 

E-Mail Jack: jirvine@autoclaves4hydromet.com

 

 

 

 

 

 

 

 

 

 

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